Research and development
Our company provides cost-competitive processes
Technical overview
Our company provides cost-competitive processes using biological catalyst such as microorganisms and enzymes based on the four core-technologies.
Route design
Enzyme screening
Enzyme engineering
Process optimization
①Route design
Our company has a great deal of experience planning synthetic routes, which combine not only multiple organic reactions, but also enzymatic reactions. We are able to use this knowledge to propose the optimal route for a particular target product.
②Enzyme screening
It is possible to screen for enzymes that catalyze a particular reaction using our extensive enzyme library.
③Enzyme engineering
We are able to improve the enzymatic activity or selectivity according to the target substrate and reaction.
④Process optimization
Our company can design and scale-up an optimized process, which fits the properties of the substrate and enzyme/biocatalyst used. We can optimize processes to have higher production efficiency and high cost performance by improving the stability and activity of enzymes using the reaction conditions with feedback obtained from the challenges discovered during the enzyme engineering step in the process design/planning stage.
Technological applications
①Enzyme screening/improvement technology
When establishing a production route for (1R, 2S)-ethyl 1-amino-2-vinylcyclopropanecarboxylate hemisulfate (VCPA), a pharmaceutical intermediate, we discovered an esterase that enabled the synthesis of the desired monoester starting from a racemic mixture.
Basic concept
A molecular model of the substrate/enzyme complex was constructed and a subsequent screening process was carried out, which identified enzymes with four amino acid substitutions near the active site.
As a result, we introduced mutations at these four points to develop an improved enzyme, which not only has increased optical selectivity in the hydrolysis reaction, but also recognized the differences in the stereochemistry at the position. Consequently, we were able to use the enzyme to prepare solely the desired isomer from the four possible isomers.
(WO2012/029819)
②Various reactions and compounds by biotechnology
We are able to produce compounds such as optically active alcohols, optically active amines, and unnatural amino acids through our hybrid process of biotechnology and organic synthesis.
③Hydroxylated amino acid synthesis technology
Using our company’s hydroxylase library, it is possible to introduce hydroxyl groups at specific locations with high stereoselectivity on amino acid substrates such as cyclic imino acids, basic amino acids, and aliphatic amino acids.
(WO2016/076159)
Biology laboratory equipment
Reaction/technology
Our biology laboratory is equipped to perform reactions that employ biological catalysis using genetically modified microorganisms. We provide support for industrial production by identifying the challenges associated with scale-up and provide solutions to address them.
Equipment
Culture equipment
Jar fermenters (30 L, 3 L, and 1 L), shaker, incubator, biological safety cabinet, and autoclave.
Purification apparatus
Ultrafiltration and microfiltration system (15 mL–30 L scale), sonicator, and high pressure homogenizer.